Colored Pilot Shirts
Men's Custom Printed Pilot Shirt - Tailored
Women's Custom Printed Pilot Shirt - Tailored
Men's Orange Pilot Shirt - Long Sleeve - Tailored
Women's Orange Pilot Shirt - Long Sleeve - Tailored
Men's Orange Pilot Shirt - Short Sleeve - Tailored
Women's Orange Pilot Shirt - Short Sleeve - Tailored
Men's Orange Pilot Shirt - Long Sleeve - Standard Fit
Women's Orange Pilot Shirt - Long Sleeve - Standard Fit
Men's Orange Pilot Shirt - Short Sleeve - Standard Fit
Women's Orange Pilot Shirt - Short Sleeve - Standard Fit
Collection: Colored Pilot Shirts
Colored Pilot Shirts
Not every pilot shirt has to look the same. While white remains the industry standard, there are times when aviation professionals need something different without sacrificing the fit, craftsmanship, or professional finish expected from a premium uniform. At BomCrewMall, we've spent over three decades building custom pilot shirts for airline pilots, cargo crews, corporate aviation, flight schools, maintenance teams, and aviation organizations around the world. Our Colored Pilot Shirt collection combines that same tailoring expertise with distinctive colours and fully personalised designs, available as Orange Pilot Shirts or Custom Printed Pilot Shirts, in men's and women's styles, short sleeve and long sleeve options, with ready-to-wear and custom tailored choices where available. Every shirt is individually crafted to professional aviation standards and ships across the USA.
Why Colored Pilot Shirts Stand Apart
Unlike traditional airline uniform shirts, this collection is built around individuality. Some customers want a professional orange pilot shirt for training academies, corporate operations, aviation events, or specialised work environments. Others want a completely custom printed pilot shirt that represents their airline, company, flying club, or personal brand. Rather than limiting you to a single uniform colour, this collection gives you the freedom to choose a shirt that reflects your role while maintaining the same construction quality, precision tailoring, and long-term durability found throughout the BomCrewMall pilot uniform range.
Although the colours and designs may be different, the standards remain exactly the same. Every shirt is reviewed before production, every seam follows our proven construction methods, and every custom tailored pilot shirt is produced with the same attention to detail that professional pilots have trusted for more than three decades. Whether you're ordering one shirt or outfitting an entire aviation team, the goal remains unchanged: a pilot shirt that looks professional, fits correctly, and performs through years of regular use.
Available Collections
The Colored Pilot Shirt collection offers two distinct product lines, allowing customers to choose between a professionally tailored orange aviation shirt or a completely personalised printed pilot shirt. Both are available for men and women and built using BomCrewMall's premium tailoring standards.
| Collection | Available Options |
|---|---|
| Orange Pilot Shirts | Available in Ready-to-Wear and Custom Tailored, men's and women's, short sleeve and long sleeve, crafted using Royce™ Premium Polycotton Spun fabric. |
| Custom Printed Pilot Shirts | Fully Custom Tailored for men and women in short sleeve and long sleeve. Choose your printed fabric with the option of adding a Solid Color Back Fabric for a cleaner professional appearance. |
Ready-to-Wear or Custom, Your Call
Every aviation professional has different requirements. Some need a premium pilot shirt immediately, while others prefer one tailored specifically to their body and operational preferences. That's why our Orange Pilot Shirt collection is available in both Ready-to-Wear and Custom Tailored options, while our Custom Printed Pilot Shirts are produced exclusively as custom tailored garments to ensure every design and measurement is completed with precision.
Ready-to-Wear shirts are ideal for customers whose proportions closely match standard sizing and who want a faster turnaround without compromising on quality. Custom Tailored shirts are individually produced using your measurements and preferred configuration, allowing a far greater level of personalisation. Once your measurements are stored, future orders become quick and effortless, whether you're ordering the same shirt again or making small adjustments for your next purchase.
| Section | Ready-to-Wear | Custom Tailored |
|---|---|---|
| Best For | Standard body proportions and quicker replacement orders | Pilots wanting a personalised fit or non-standard proportions |
| Available Collections | Orange Pilot Shirts | Orange Pilot Shirts & Custom Printed Pilot Shirts |
| Fit Options | Standard sizing with professional proportions | Tailored to your exact measurements |
| Men's & Women's Patterns | Separate patterns for men and women | Separate patterns for men and women |
| Sleeve Options | Short Sleeve and Long Sleeve | Short Sleeve and Long Sleeve |
| Approval Process | Every order is reviewed before production | Every order is reviewed before production. Orders of three or more include one approval shirt before the remaining garments are produced. |
| Reordering | Order the same size whenever needed | Measurements stored permanently for fast future reorders |
| Turnaround Time | Faster dispatch | Slightly longer to allow precise tailoring and custom production |
| Shipping | Ships across the USA | Ships across the USA |
Premium Fabric Options
Every BomCrewMall Colored Pilot Shirt is built using fabrics selected to deliver professional appearance, long-term durability, and dependable performance in aviation environments. Rather than offering a single generic material across the collection, the fabric varies depending on the product you choose. Our Orange Pilot Shirts are crafted using Royce™ Premium Polycotton Spun, while Custom Printed Pilot Shirts are produced using premium printed fabrics with the option to add a Solid Color Back Fabric for a cleaner, more understated finish.
The Orange Pilot Shirt uses Royce™ Premium Polycotton Spun, a premium Japanese fabric developed for professionals who need a shirt that looks crisp from the beginning of the day until the last flight. Royce combines wrinkle resistance with excellent durability, requires very little maintenance, and is machine washable with a non-iron finish. The fabric maintains its colour exceptionally well through repeated washing, making it an excellent choice for pilots, instructors, corporate flight departments, and aviation professionals who wear their uniforms regularly.
Custom Printed Pilot Shirts offer an entirely different level of personalization. These shirts are built using premium printed fabrics that allow airline branding, company logos, aviation club designs, promotional artwork, or completely bespoke graphics. Customers who prefer a more traditional appearance can also select an optional Solid Color Back Fabric, replacing the printed rear panel with a matching solid-colour fabric while keeping the printed front and selected visible areas. The result is a shirt that combines creative freedom with a clean, professional appearance suitable for aviation environments.
| Fabric Option | Available On | Description | Best For |
|---|---|---|---|
| Royce™ Premium Polycotton Spun | Orange Pilot Shirts | Premium Japanese fabric with wrinkle-resistant, non-iron construction. Machine washable, durable, and designed for minimum maintenance while maintaining excellent colour retention. | Everyday flying, aviation training, corporate aviation, cargo operations, and professionals seeking a durable coloured pilot shirt. |
| Printed Fabric | Custom Printed Pilot Shirts | Premium printed fabric allowing complete personalization with custom graphics, branding, logos, or unique artwork while maintaining BomCrewMall's professional tailoring standards. | Corporate branding, aviation events, flight schools, promotional uniforms, personalised pilot shirts, and aviation organisations. |
| Solid Color Back Fabric (Optional Upgrade) | Custom Printed Pilot Shirts | Optional upgrade replacing the printed back panel with a matching solid-colour fabric for a cleaner and more traditional professional appearance while retaining the printed front design. | Customers who want a balance between creative customization and classic professional styling. |
Built Around Your Requirements
No two pilots work in exactly the same environment, which is why our Custom Pilot Shirts are designed to be configured around your requirements instead of forcing every customer into a single standard template. Whether you're ordering an Orange Pilot Shirt or a Custom Printed Pilot Shirt, the tailoring process allows you to personalise numerous construction details before production begins. Every order is carefully reviewed by our tailoring team, and if any measurements or specifications require clarification, we'll contact you before a single panel is cut.
Depending on the collection you choose, you can customise the shirt's fit, sleeve length, airline compatibility, pocket style, pocket flap configuration, collar construction, wing pin reinforcement, shoulder straps, back pleat style, neck shape, shoulder profile, monogramming, and numerous other finishing details. Rather than simply altering an existing garment, every custom tailored pilot shirt is built around your selections to produce a cleaner fit, greater comfort, and a more professional appearance throughout long duty days.
| Customisation | Available Options |
|---|---|
| Fit | Slim, Regular, Comfort or Loose Fit |
| Sleeves | Short Sleeve or Long Sleeve |
| Pattern | Men's or Women's |
| Pockets | Multiple pocket styles with optional pen and glasses pockets |
| Pocket Flaps | Button, Velcro, Open and airline-specific styles |
| Collar Options | Fixed or flexible collar stiffeners with optional sweat collar |
| Professional Details | Wing pin reinforcement, shoulder straps, monogramming and airline-specific configuration |
| Body Adjustments | Neck shape, shoulder drop, posture adjustment and custom measurements |
Separate Cuts for Men and Women Pilots
Male and female pilots have fundamentally different body types, and a single unisex pattern inevitably compromises the fit of one or both. Every Colored Pilot Shirt we build begins with a gender-specific pattern developed independently, not a unisex template adjusted after production.
Men's Colored Pilot Shirts are tailored around a broader shoulder profile, a fuller chest, and armholes designed to provide unrestricted movement throughout normal cockpit operations. These aren't styling decisions; they're functional construction choices intended to improve comfort during long flying hours.
Women's Colored Pilot Shirts are developed using an entirely separate pattern. Tailored darts shape the torso naturally, the shoulder line follows female proportions more accurately, and the curved hem sits correctly whether standing, walking through the cabin, or seated in the cockpit. Rather than scaling down a men's shirt, every women's pilot shirt is built from its own dedicated block pattern to achieve a cleaner, more professional fit.
A Four-Step Ordering Process With Zero Guesswork
Ordering a Colored Pilot Shirt should be as straightforward as ordering any other professional pilot uniform. Whether you're purchasing an Orange Pilot Shirt for everyday aviation use or designing a completely Custom Printed Pilot Shirt, every order follows the same structured process to ensure the final garment matches exactly what you approved. Every custom order is reviewed by our tailoring team before production begins, helping eliminate sizing mistakes and unnecessary revisions before the first stitch is sewn.
Step 1, Choose your collection. Select either an Orange Pilot Shirt or a Custom Printed Pilot Shirt. Orange shirts are available in both Ready-to-Wear and Custom Tailored options, while Printed Pilot Shirts are produced exclusively as Custom Tailored garments.
Step 2, Select your configuration. Choose men's or women's, short sleeve or long sleeve, then complete your preferred customization options. Depending on your chosen product, you can configure the fit, printed fabric, optional Solid Color Back Fabric, pocket style, collar details, shoulder straps, airline configuration, and other tailoring options. If you don't know your measurements, simply submit your order and our tailoring team will contact you before production begins.
Step 3, Submit and checkout. Every order is carefully reviewed before a single panel is cut. For custom orders containing three or more shirts, we first produce one approval shirt to verify the fit before completing the remaining garments. For qualifying larger production orders, additional approval options are available to ensure consistency across the entire order.
Step 4, Reorder in thirty seconds. Once your measurements are stored, future orders become simple. Whether you're ordering another Orange Pilot Shirt, creating a new Printed Pilot Shirt, or making minor adjustments to your existing measurements, there's no need to start the measuring process again.
Why Aviation Professionals Choose BomCrewMall
For more than three decades, BomCrewMall has focused exclusively on aviation uniforms. Every Colored Pilot Shirt, Custom Pilot Shirt, and Printed Pilot Shirt is built using the same tailoring standards trusted by commercial airline pilots, cargo crews, corporate aviation departments, flight schools, maintenance organisations, and aviation professionals around the world. Although this collection offers colours and customization beyond the traditional white pilot shirt, the quality of construction remains exactly the same.
Expert fit support. Our team provides 24/7 support for sizing and selection. We offer virtual consultations and a complimentary trial uniform for eligible new clients, with qualifying custom orders backed by our 100% Fit Guarantee.
Single Point Stitching. Every BomCrewMall pilot shirt is produced using single point stitching, creating cleaner seams, improved durability, and a finish that maintains its shape through hundreds of wash cycles and years of professional use.
Measurements Stored Permanently. Once your custom measurements have been recorded, they remain securely stored for future orders. Reordering takes only a few moments, whether you're ordering the same shirt again or trying a different collection.
Premium Custom Tailoring. Unlike mass-produced uniform shirts, every custom garment is individually produced around your measurements and preferred specifications, delivering superior comfort, improved mobility, and a cleaner professional appearance.
Worldwide Delivery. We proudly serve aviation professionals throughout the United States and around the world. Orders over $250 qualify for free shipping, and we ship Delivered Duty Paid (DDP) to the USA, meaning there are no unexpected import duty charges upon delivery.
Order Your Colored Pilot Shirt From BomCrewMall Today
Whether you're looking for a professional Orange Pilot Shirt, a fully Custom Printed Pilot Shirt, or a completely personalised Custom Pilot Shirt that reflects your airline, organisation, or personal style, BomCrewMall delivers the same premium craftsmanship trusted throughout the aviation industry for more than 30 years. Every shirt is individually tailored, professionally constructed, and built to perform through years of regular wear while offering the freedom to move beyond the traditional white uniform.
Looking for a more traditional aviation uniform? Explore our White Pilot Shirts, Black Pilot Shirts, and Blue Pilot Shirts, or browse our airline-specific collections including Delta Pilot Shirts, FedEx Pilot Shirts, UPS Pilot Shirts, United Pilot Shirts, and American Airlines Pilot Shirts.
Frequently Asked Questions
Are these colored pilot shirts available in ready-to-wear and custom tailoring?
Yes. Orange Pilot Shirts are available in both ready-to-wear and custom tailored options, while Custom Printed Pilot Shirts are made exclusively as custom tailored garments. Ready-to-wear shirts use your closest standard size together with your height to determine sleeve and shirt length. Custom shirts are individually tailored to your measurements, and every order is reviewed before production begins.
Which option should I choose: ready-to-wear or custom?
Choose ready-to-wear if your body proportions closely match standard sizing and you want a faster turnaround. Choose custom tailoring if you'd like a more personalised fit or are ordering a Custom Printed Pilot Shirt. Custom tailoring also allows you to personalise numerous construction details while keeping your measurements on file for future orders.
What happens if I don't know my size?
You don't need to guess your size before ordering. Simply submit your closest estimate or choose "I don't know" during the ordering process. Our tailoring team reviews every order and will contact you before production if additional measurements are required.
Do you save my measurements?
Yes. Every custom measurement is securely stored for future orders. Once your first custom shirt has been completed, reordering another Colored Pilot Shirt or trying a different BomCrewMall collection becomes quick and simple.
What happens if I order three or more custom shirts?
Orders containing three or more custom shirts include a fit approval process before full production begins. We first produce one shirt using your submitted measurements. Once you approve the fit, the remaining garments are produced using the same pattern.
What fabric options are available for Colored Pilot Shirts?
Fabric options depend on the shirt you choose. Orange Pilot Shirts are produced using Royce™ Premium Polycotton Spun, while Custom Printed Pilot Shirts are made using premium printed fabrics with an optional Solid Color Back Fabric.
What fabric is used for Orange Pilot Shirts?
Orange Pilot Shirts are made using Royce™ Premium Polycotton Spun. This premium Japanese fabric is wrinkle-resistant, non-iron, machine washable, highly durable, and designed for minimum maintenance while maintaining excellent colour retention.
Can I customise the fabric on a Custom Printed Pilot Shirt?
Yes. Custom Printed Pilot Shirts are produced using your selected printed fabric and can optionally include a Solid Color Back Fabric for a cleaner professional appearance.
Can I customise my Colored Pilot Shirt?
Yes. Custom Tailored Colored Pilot Shirts offer extensive personalization options including fit, pocket style, collar construction, sleeve length, shoulder straps, monogramming, body adjustments, printed fabric, and other tailoring details.
Can I order a completely custom printed pilot shirt?
Yes. Our Custom Printed Pilot Shirts are designed specifically for personalised aviation uniforms. You can choose printed fabrics, create custom graphics or branding, and optionally add a Solid Color Back Fabric.
Are these shirts compatible with airline epaulettes?
Custom Tailored Colored Pilot Shirts can be configured with shoulder straps designed to accept standard commercial airline epaulettes. Configuration options are available during the customization process where applicable.
Who are Colored Pilot Shirts designed for?
Colored Pilot Shirts are ideal for commercial pilots, cargo crews, corporate aviation, flight schools, maintenance teams, aviation organisations, and professionals looking for something beyond the traditional white pilot shirt.
Are Orange Pilot Shirts available in both men's and women's fits?
Yes. Orange Pilot Shirts are available in dedicated men's and women's patterns built from separate pattern blocks rather than a unisex design.
What stitching do you use?
Every BomCrewMall Colored Pilot Shirt is constructed using single-point stitching. This produces cleaner seams, greater durability, and a professional finish designed to maintain its shape through hundreds of wash cycles.
Why choose BomCrewMall Colored Pilot Shirts?
Every Colored Pilot Shirt is individually tailored using over three decades of aviation uniform expertise. From premium fabrics and precision tailoring to long-term measurement storage and qualifying custom orders backed by our 100% Fit Guarantee, every shirt is built to professional aviation standards.
How should I wash my Orange Pilot Shirt?
Royce™ Premium Polycotton Spun is machine washable and easy to maintain. Wash using cold or lukewarm water with a mild detergent and avoid excessive heat to help preserve the fabric and colour.
Can I machine wash my Colored Pilot Shirt?
Yes. Orange Pilot Shirts made from Royce™ Premium Polycotton Spun are machine washable. Care instructions for Custom Printed Pilot Shirts may vary depending on the selected printed fabric.
Do you ship Colored Pilot Shirts across the United States?
Yes. We ship both Ready-to-Wear and Custom Tailored Colored Pilot Shirts throughout the United States. Orders are securely packaged, and tracking information is provided once production has been completed.
How long does production take?
Most custom production is completed within 12–14 business days. Shipping to the United States generally takes around one additional week, although delivery times may vary depending on destination.
Can I reorder later without measuring again?
Yes. Once your custom measurements have been saved, future orders usually take less than a minute. Simply select your preferred shirt style, and we'll use your existing measurements unless you'd like to make changes.
What if my shirt doesn't fit?
Eligible custom BomCrewMall Colored Pilot Shirt orders are backed by our 100% Fit Guarantee. If there's a verified fit issue or manufacturing defect, we'll work with you to make it right. For custom orders of three or more shirts, we first produce one approval shirt so you can confirm the fit before the remaining garments are crafted.
Can I change my order after placing it?
Yes, provided production has not yet begun. Because every order is reviewed before cutting starts, most sizing, customization, and configuration changes can still be accommodated during the review stage.